Without foresight, the marine terminal
will usually install a computer system to replace the yard board model
when the lack of access becomes intolerable. A computer system gives
more people access to the same data without the physical interference
problems associated with the yard board model [see Figure 3]. The
marine terminal can then effectively continue to add personnel to
the tracking effort as the inventory and handling volume increases.
However, care must be exercised in selecting a computer system. As
this section will show, if the features of the computer system are
selected as a knee-jerk reaction to the deficiencies of the paper
system, the computer will eventually degrade the overall performance
of the terminal.
Concentrate on the Office
Since the obvious source of turmoil and errors is the inventory tracking
in the office, the first computer system a marine terminal installs
usually addresses only the office needs. In general, these systems
are based on printers and forms displayed on CRTs. While solving the
access problem, two critical advantages of the yard board paper system
are lost:
- The visual nature of the yard board is lost. The container yard
can no longer be viewed at a glance; an itemized list of containers
on a printout is just not an adequate replacement. At great expense,
this disadvantage can be corrected by building an office tower
overlooking the container yard. In the tower, planning personnel
can overview the actual container yard, instead of referring to
a model. Even so, it is said that in an expanding operation, the
tower can never be built high enough to see the entire yard. Needless
to say, it is difficult to arbitrarily color code the actual containers
in the yard.
- Recording the container moves requires an individual to enter
the movements into the computer system. For planners untrained
in typing skills, key entry is not as simple as the movement of
container representations on the yard board.
Unfortunately, all of the disadvantages of the paper system are still
maintained:
- The planning still lacks short-term flexibility. Usually, the
computer system is still segregated from the yard handling equipment
by a paper system. For instance, work lists are entered into the
computer by office planners and are printed out and handed to
the supervisors for directing the equipment operators.
- Since paper work lists are used, the information in the computer
is still not synchronized with the container yard.
- The computer inventory is still prone to errors because moves
go unreported.
- Manual inventories and mobile clerks are still required to correct
the inventory errors.
Usually, the computer system follows the trend of starting as a simple
recording system and then evolves to include the subtle constraints
inherent in a yard board model. For instance, eventually the computer
ensures that when a container is moved, it is either placed in a empty
spot on the ground or in an empty spot on top of another container.
If not, the computer will refuse to acknowledge the move. This type
of check was visually obvious on the wall board model, but when using
paper lists and CRT forms to enter container moves, this check was
lost. To compensate, the check must be built into the computer programming.