This simple concept will be used over and over in computer applications.
The concept can be applied when a task can be identified:
- Where clear human management direction is possible; e.g. put
containers in the spots identified by the planner.
- Where independent judgement exercised by the computer is clear;
e.g. don't assign a container to a spot when a container is already
there.
- A task that is currently distributed to lower level supervision
that would be more efficient centralized in the computer.
This same idea will now be applied to short moves and pooling.
Short moves
It is not unusual when a yard handling equipment operator reaches
a bottleneck to wait until the bottleneck has cleared before continuing
work. For instance, if the quay crane is moving hatch covers, all
of the equipment operators assigned to the quay crane will soon be
idle. This is the result of several factors normally present in a
marine terminal:
- The segregation of the equipment operators into work gangs or
pools under a single gang supervisor. The supervisor and the work
gang is usually assigned to a single vessel crane or gate service.
- The preplanned commitment of a gang to a lengthy work list.
The gang is usually given work assignments for between several
hours to a shift. It takes a long disruption before the work list
is abandoned and another commitment is made for the gang.
- Management folklore that encourages handling a container only
once to reduce costs.
For operations in which computer-directed short moves is possible,
the computer would be given the work list [see Figure 8]. When the
computer recognizes a bottleneck, it would immediately alter the work
list to take this into consideration. For instance, if a quay crane
was moving hatch covers and the plan was to move containers from the
yard directly to the vessel, the work list would be altered. The handling
equipment would be instructed to deck the containers at available
spots short of the quay crane, allowing the land-side handling equipment
to continue on the work list. When the hatch covers had been moved,
the pre-staged containers would be moved to the quay crane for a burst
of high productivity.
This same concept extends to the discharge operation where the
quay crane is generally much faster than the land-side handling
equipment during an on-deck discharge, and much slower during a
below-deck discharge. When the land-side handling equipment starts
to lag the quay crane during the on-deck portion, the computer system
will reassign a few containers to intermediate deck positions near
the quay crane. The productivity of the land-side handling equipment
is effectively raised to match that of the quay crane. The list
of containers not in their prescribed location is saved by the computer
for rehandling at a later time. Later, during the below-deck operation
when the handling rate of the quay crane has slowed, the computer
will direct the movement of the the containers to their proper location.
In this case, some containers are double handled. Instead of reducing
the number of times a container is handled, the yard operation and
the vessel operation are matched to achieve a higher overall throughput.